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2001-08-23 |
Summaries of conference presentations for the FEICA World Adhesives Conference 2000 in Barcelona
Suppliers track - sessions 1, 2, 3, 4
Session 1- Wednesday 20 September 2000, 17.00 – 19.00 hrs
Session chair: Antonio di Salvo, ExxonMobil Chemicals,
Belgium
Application in adhesives of renewable raw
materials.
Renée van Schijndel, ATO (Agrotechnological
Research Institute), NL, co-authors: Leontine de Graaf, Stephan Hulleman.
Recent research revealed that a new
approach of biopolymers creates a new generation environmentally and consumer
friendly adhesives with good performance, without some drawbacks of synthetic
adhesives like formation of stickies and presence of VOCs. The presentation will
high-light developments for various adhesives (water-borne, PSAs) based on
renewable raw materials.
Modifications of AquaStik Polychloroprene
Dispersions for Foam Adhesives
Dr. Lance Christell, DuPont Dow
Elastomers, KY, USA
The challenge for latex producers has
been to balance processing stability with quick bonding. Accelerated bond
formation has been accomplished with two-part technology or by pH reduction to
destabilise the colloidal system. We will describe methods that more effectively
balance the need for latex stability and rapid bond formation.
The Wholesome Residential Environment and
Adhesives
Masao Inoue, Konishi Co., Inc.,
co-authors: Fumio Inayama, Cemedine Co., Ltd.; Harushige Kamitani, Sunstar
Engineering Inc.; Tsunekazu Inoue, Hitachi Kasei Polymer Co., Ltd.; Daijiro Asai,
Aica Kogyo Co., Ltd., all Japan.
The recent advances in housing
construction in Japan are designed air-tight spaces and a reduced ventilation
ratio for energy savings. These housings have led to illnesses and irritation
symptoms caused by VOC from adhesives, paints and plywood. JAIA (the Japan
Adhesive Industry Association) has published a guidebook aiming to reduce the
VOC from adhesives in the in-door environment and is promoting customers to use
water-borne or non-solvent adhesives. The National Residential Environment Study
Team has adopted the JAIA guideline in their official report.
Super High Crystalline TPU’s for the Market
of Non-solvent Based Adhesives
Dr. Joaquim Juliŕ, Merquinsa, ES,
co-authors: Jésus Lope, Daniel Salvatella.
A new family of Thermoplastic
Polyurethanes in pellet form is described, with two main special properties:
- Very high crystalline structure
- High thermoplasticity.
for the production of environmentally
friendly adhesives, as a replacement for other polymers as well as solvent-based
and aqueous urethanes. They can be used in many, solvent-free forms.
Session 2 - Thursday 21
September 2000, 08.30 – 11.00 hrs
Session chair: Martin Stimpson, Velsicol
Chemical Corporation, UK
A new solvent-free adhesive dispersion for
general application
Fabio Chiozza, Vinavil S.p.A., IT,
co-authors: Dr. Stefano Carrŕ, Dr. A. Arietti
This work describes the development of a
new solvent-free, ethylene-vinylacetate dispersion, suitable for the formulation
of wood and paper adhesives. Particular care has been devoted to the use of
polymerisation techniques enabling a fine tailoring of the emulsion properties.
A mixture of polyvinylalcohols at different hydrolysis degrees has been employed
in the recipe as polymeric stabilisers, in order to obtain D2 water-resistance
properties. Furthermore, polymerisation procedures have allowed to obtain a high
molecular weight polymer, providing the emulsion with a high tensile strength.
Additives based on organo modified siloxanes
Dr. Michael Keup, Goldschmidt AG, DE
Waterbased adhesives require additives
contrary to solvent based systems or hot melts. High performance adhesives and
faster production machines even extend the requirements for those additives. To
fulfil these requirements traditional organic or silicone additives are not
efficient enough.
Goldschmidt was able to formulate additives based on organo modified siloxanes
which allow to use high machine speeds in production. The high compatibility
with the adhesives offers easy handling of such products.
KRATON Polymers: Drivers for Innovation
Jeffrey. G. Southwick, Deutsche Shell Chemie
GmbH, DE, co-authors: M. A. Masse, Jürgen K. L. Schneider.
KRATON Polymers have been providing
unique and innovative solutions to the adhesive industry for more than 30 years.
This paper reviews developments by KRATON Polymers which will help the industry
advance in the future including: low emission coating technologies for high
temperature resistant adhesives, weatherable adhesive systems with excellent
adhesion to polyolefins, and adhesives with a wide range of coating viscosities.
Stabilised Mercaptans as Epoxy Curing Agents
Charles Frihart, Cognis, Ambler, PA,
USA, co-authors: Anbu Natesh, Ulrich Nagorny.
Mercaptans are excellent for rapid,
ambient curing of epoxies, but their odour and skinning have limited their use.
Instead of masking the odour, our new technology reduces the odour. Adding
chelating agents reduces the oxidative skinning caused by the iron in fillers.
Adding certain antioxidants inhibits the skinning catalysed by amine
accelerators.
Technology and application of non-solvent type
polyurethane adhesives
Masahito Takahasi, Dainippon Ink &
Chemicals, Inc, JP.
Polyurethane adhesives are generally
recognised as multi-purpose adhesives because of excellent performances.
Meanwhile, recent environmental issues accelerate the movement from
solvent-types to solvent-free types. As a resin manufacturer, we will introduce
the recent topics of the development and application of solvent-free
polyurethane adhesives: 1. solvent-free liquid type, 2. water-borne type, 3.
hot-melt type. This report sets an emphasis especially on reactive hot-melt
types, which is expected to be an "ideal adhesive".
Session 3 - Thursday 21
September 2000, 17.00 – 19.00 hrs
Session chair: Dr. Yasuhiro Okuri,
Sunstar Engineering Inc., Japan
Tailor-made tackifier resins with defined
EVA-compatibility
Dr. Knut Hillner, RÜTGERS VFT, DE
Tackifier resins are essential parts of
hot melt formulations to improve e.g. hot tack, melt viscosity and open time.
The influence of tailor-made aromatic tackifier resins -based on selected
feedstocks- on important properties of EVA-based hot melts for woodworking and
for paper and packaging applications is discussed.
Analysis of gases evolved from burning adhesives
Kazutami Wakabayashi, vice chairman of
JAIA Technical Committee, Nogawa Chemical Co., Ltd., JP, co-authors: Hisaya Kai,
Hitachi Kasei Polymer Co., Ltd.; Akio Koshida, Tohritu Kasei Kohgyo Co., Ltd.;
Masaharu Iwasaki, Oshika Shinko Co., Ltd.; Takeyuki Kinoshita, Honen Corp.
As environmental problems are also social
issues, gases evolved from burning adhesives are the subjects of public concern
because of their influence on environment. Our members have investigated the
past documents but we could not find any reasonable and convincing data about
those gases. Thus we have tested and analysed some nine typical adhesives by the
method of JIS K7217 (analytical method for determining gases evolved from
burning plastics) and found organic gas ingredients such as CO, CO2,
and CmHn, and ionic ingredients such as HCl, H2SO4,
HCN, and NH4. We will comment these results and discuss about
influence on human health.
Water-based binder systems for modern
environment-friendly adhesives – reduction of VOC and substitution of
plasticizer
Dr. Heinz-Peter Klein, Clariant GmbH,
DE, co-authors: Dr. G. Apitz, Dr. B. Christensen, Dr. M. Jakob, Clariant GmbH;
J. Altur, Clariant Ibérica, S.A.
Examples for improving the environmental profile of modern water-based adhesives are given. EMICODEŇ EC1 flooring adhesives, wood glues combining the properties of vinyl acetate homopolymers with the internal plastification of vinyl acetate-ethylene-co-polymers polymers and combinations of soft and hard vinyl acetate-ethylene-co-polymers for plasticizer-free packaging adhesives with improved adhesion are presented.
Acrylic Polymers for Low VOC Floor Covering
Adhesives
Dr. Mark A. Kesselmayer, Rohm &
Haas Co., USA
Rohm and Haas has developed binders and
formulations that fulfil requirements for low VOC flooring adhesive applications.
Data will be introduced that illustrate these advances that enable the adhesive
manufacturer to define formulations which meet VOC requirements and yet maintain
the performance derived from early solvent containing formulations.
Session 4 - Friday 22 September 2000,
9.00 – 12.30 hrs
Solvent-free, Low Temperature Heat-Activated
Adhesives Which Exhibit Good Heat Resistance
David A. Ley, CYTEC Industries, USA,
co-authors: Irina Kobylanska, David M. Konkus.
m-Tetramethylxylene diisocyanate’s lack
of side reactions and lower prepolymer viscosity allows easy manufacturing of
solvent-free polyurethane dispersions for adhesives. These dispersions activate
as low as 60 °C while providing non-crosslinked bonds with high heat resistance.
Polymer composition variables that influence heat activation and heat resistance
temperatures will be discussed.
New water-borne polychloroprene grades – Use
motivation and future needs
Dr. Rüdiger Musch, Bayer AG, DE,
co-authors: K. Panskus, N. Schildan, C. Oppenheimer-Stix.
By modifying the polymerisation and
finishing process, a range of CR dispersion grades with a low chloroprene
monomer level has now been successfully developed. In combination with a new
dispersible crosslinking isocyanate and a suitable compounding process new areas
of application – illustrated in examples – can be opened up.
Emission of isocyanate compounds – is it
relevant for adhesives?
Reinhard Oppl, MILJÖ-CHEMIE, DE,
co-author: Kurt Egmose, MILJŘ-KEMI, DK.
Diisocyanates and their metabolites are
very strong sensitisers (causing allergy). Modern detection techniques showed
significant emission of diisocyanate metabolites from PU products, especially at
elevated temperature. Emission from PU adhesives has not yet been investigated
using the new detection tools. The impact of this issue on adhesives will be
discussed.
Advanced Techniques for Characterisation of
Surface / Interface and Cure Mode of Adhesives.
Dr. Amir Hussain, Comtech GmbH, DE
Two of the most critical factors in
determining the quality and durability of an adhesive bond are the surface/interface
and the molecular architecture of the adhesive after curing. AFM is a very
sensitive tool in studying surface roughness. Depending on the thickness of the
surface treatment and of primers, a combination of various techniques like FTIR,
ESCA and/or TOFSIMS is proving increasingly meaningful. After application of the
adhesive, it is imperative to investigate its cure and cross-linking mode. MDSC
(Modulated Differential Scanning Calorimetry), DTMA (Dynamic Mechanical Thermal
Analysis) and DETA (Dielectric Thermal Analysis) are being successfully employed.
EVA Hot Melt Adhesives: The Influence of the
Vinyl Acetate Content and the Tackifier Nature on the Rheological, Thermal and
Adhesion Properties
Dr. J.M. Martin-Martínez, University
of Alicante, ES, co-authors: F. Arán-Aís, Dr. A.M. Torró-Palau,
A.C.Orgilés-Barceló, INESCOP; M.L. Barrueso-Martínez, University of Alicante.
Three EVA copolymers with different VA
content were mixed with rosin ester and terpene resin tackifiers in 1:1 ratios.
The addition of the rosin ester to EVA produces a compatible mixture whereas for
the terpene resin an incompatible mixture was obtained. The increase in the VA
amount decreases the crystallinity of EVA and the elastic and viscous modules
but increases the peel strength and the tack.
A new Technique (pyrolysis) for Analysis of
Adhesives.
Dr. Inger Ericsson, Pyrol AB, SE
The importance of the technique
pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) for analysis of
non-volatile substances has increased thanks to improved instrumentation.
Non-volatile substances, like synthetic and natural polymers, are thermally
degraded in an inert atmosphere. A pyrolyzer is combined with a gas
chromatograph and a mass spectrometer. The pyrolyzer heats the substance in the
carrier gas of the gas chromatograph, which is helium in most cases, and the gas
chromatograph and mass spectrometer separates respectively identify
qualitatively and quantitatively the pyrolysis products. This means that the
technique can be used for e.g. identification of unknown samples, reclaims and
for product control. The technique will be described and the characterisation of
some adhesives will be presented.
High Performance Hotmelts based on
Silane-modified Amorphous Poly-a -Olefins
Dr. Hans Günther Wey, Degussa-Hüls,
DE, co-author: Wilfried Robers.
Due to their chemical reaction with polar
substrates and their crosslinking silane-modified APAOs show much stronger
adhesion and cohesion compared to non reactive grades. This will be presented by
examples for the use of silane-modified APAOs in bonding plastics (e.g.
polypropylene with and without pretreatment) and various other substrates.